Online & Cold Repair Solutions – Non-Intrusive Repair Options Without System Shutdown
Safe and Efficient Repairs for Live Operating Systems
Online & Cold Repair Solutions are designed to enable maintenance and structural rehabilitation of pipelines, tanks, and process equipment without system isolation or shutdown. These advanced, non-intrusive repair methods use cold-applied composite materials and mechanical enclosures, allowing engineers to perform critical repairs while the system remains in service — ensuring uninterrupted operations and enhanced safety.
The repair process involves the use of epoxy resin wraps, encapsulation systems, or mechanical clamps, applied under controlled pressure and temperature conditions. This eliminates the need for hot work, welding, or depressurization, significantly reducing downtime, operational risk, and maintenance cost.
Engineering & Functionality:
Each Online & Cold Repair solution is engineered for live system applications, taking into account factors such as operating pressure, fluid type, temperature, and surface condition. The materials used provide excellent adhesion, chemical resistance, and mechanical strength, ensuring structural integrity and leak containment even in dynamic environments.
These systems are particularly effective for temporary or permanent restoration of leaks, corrosion, dents, and localized damage, enabling industries to maintain productivity while addressing integrity concerns safely.
Applications:
Live leak sealing and containment on pressurized pipelines and vessels
Reinforcement of thinned or corroded sections without shutdown
Temporary or permanent repairs in remote or hazardous locations
Maintenance of critical service lines in oil, gas, and process industries
Emergency repairs during production or operational continuity
Key Features & Benefits:
Non-Intrusive Repairs: Performed safely on live systems
Cold-Applied Technology: No welding or hot work required
Rapid Installation: Enables immediate containment and reinforcement
Safe & Cost-Effective: Reduces downtime and operational hazards
Versatile: Applicable to pipelines, tanks, and process equipment
Durable Performance: Withstands pressure, vibration, and temperature variations
Industries Served:
Oil & Gas (Onshore & Offshore Operations)
Petrochemical and Refining Plants
Power Generation & Utilities
Water & Wastewater Infrastructure
Marine, Shipbuilding, and Offshore Platforms
Industrial and Manufacturing Facilities
Online & Cold Repair Solutions deliver continuous operation, engineered reliability, and maximum safety, offering industries a modern, field-proven approach to maintenance — where every minute of uptime counts.
